Technology
Innovation & Technology

Pipeline-Quality Gas From Sewage Sludge

Using a two-step technology, researchers at Washington State University turn 83% of the carbon in sewage sludge into valuable, pipeline-quality renewable natural gas, while cutting treatment costs almost in half.
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Summary:

The 14,780 wastewater treatment plants operating in the United States treat around 122.4 billion litres of wastewater a day, using 30.2 billion kWh of electricity a year – 3–4% of the country's total electricity demand. The process's by-product, sewage sludge, is usually seen as a burden, because treating and disposing of it consumes a large share of plant operating costs.

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A research team at Washington State University (WSU) has now piloted a two-step process that turns this burden into a valuable energy source – and according to results published in the Chemical Engineering Journal, it brings drastic improvements in both efficiency and cost compared with conventional methods (Ahring et al., 2026).

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The problem: most of the sludge goes unused

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A serious drawback of conventional anaerobic digestion is that its carbon conversion efficiency (CCE) typically stays below 40%. This means that half or more of the organic matter in sludge is not converted into biogas but remains as biosolids requiring further treatment and disposal – nearly 7.2 million tonnes of dry matter a year in the United States.

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